Berry Metal is driven to develop new technologies to help iron and steelmakers.
Berry Metal Company is bringing cutting-edge technology and equipment to the iron and steel industries. We are making additional technological innovations available to our customers, helping companies win within an environment of change. Berry Metal is creating and developing the conditions for manufacturers in the iron and steel industry to identify and implement high quality products that benefit them immediately. Instant positive results via breakthrough technology – Berry Metal is bringing this to customers, to help them succeed in a new world of competitiveness and performance.
- Achieve higher productivity at lower cost and improve safety
- Meet today’s greener steelmaking goals and future targets
- Reduce energy consumption and utilize new sources of raw materials and energy.
Our Capabilities Include:
- Advanced 3D Modeling and Automation
- 2D Manufacturing Drawings to Industry Standards
- Onsite Technical Support and Construction Management
- ANSYS Computational Fluid Dynamics (CFD)
- ANSYS Finite Element Analysis (FEA)
- Custom Design of Pneumatic Transport Systems for Alloys
- Custom Lance, Valve, Burner and Box & Housing Designs
- Field services for performance evaluation
- Innovative Repair Techniques and Procedures
- Process Improvement Analyzes & Studies
- Inspection of existing equipment for potential technological improvements:
- Increasing service life
- Fostering easier maintenance procedures
- Reducing gas input utilization
- E&A Development – Design & Programming
- PLC Engineering & Cabinet Construction
- HMI Screen Creation and Development
Our team consists of professionals with expertise in the following areas:
- Licensed Professional Engineer
- Licensed Professional Engineers
- Certified Project Management Professionals (PMPs)
- EAF (Electric Arc Furnace) Applications Engineers
- BOF (Basic Oxygen Furnace) Applications Engineers
- Blast Furnace Applications Engineers
- Software Engineers specialized in Allen Bradley & Siemens PLC Control Systems
Latest Innovations: New Developments and Advancements
Electric Arc Furnace
- Auto Taphole Sanding Systems w/ Pneumatic Sump Cover (Fall 2023)
- ECOJet™ Carbon Injector – Best in class sidewall carbon injector, allowing for optimal injection performance of carbon and carbon substitutes, utilizing minimal outside air to be added to the furnace, limiting excess CO2 creation
- Pneumatic Carbon Injection System – Silo to Furnace Sidewall (Fall 2024)
- High Temp Camera Inspection System – High temp camera in BMC WC Housing allowing for full shell ID scan between heats from the pulpit to assist in “no man on the deck” safety protocols. (Trial Ongoing)
Basic Oxygen Furnace
- DuraForge™ Tip – One-Piece Forged Copper Tip with Industry Best Life (Spring 2024)
- Cyclone™ Tip – One-Piece Forged Copper Tip with angular nozzles to promote better bath stirring & mixing during operation. (Summer 2024)
Expert Repair & Technical Services
At Berry Metal, we take pride in our ability to deliver a wide range of comprehensive equipment repair and technical services tailored to keep your production processes running without interruption. With years of industry experience, our expert team is equipped to quickly identify the root cause of any equipment breakdown, providing you with fast and reliable solutions. Berry Metal operates convenient repair locations in Harmony, PA, La Porte, IN and Bay Minette, AL, strategically located to support our nationwide clientele with accessible service and support. Through advanced diagnostic tools and deep technical knowledge, we are able to assess and address any issues that may arise with your machinery.
Our engineers then develop and implement the most effective, customized solutions to restore your equipment to optimal performance. Whether it’s repairing critical components, upgrading outdated systems, or conducting preventative maintenance, we ensure that every repair is done with the highest standards of precision and care.
Comprehensive, Cutting-Edge Services:
- On-Site Troubleshooting & Root Cause Analysis
- Project Management & Turnkey Project Engineering
- Onsite Supervision & Maintenance
- Predictive & Preventative Equipment Inspections
- Emergency & Crisis Management Solutions
Specialized Equipment Repairs:
- EAF Repairs: Sidewall Boxes/Panels, Burner, Door Lance, Slag Door, Preheater, Injection Systems
- BOF/QBOP Repairs: Lance, Carriage, Hood Plug Repairs
- Blast Furnace Repairs: Valve Repairs, Hydraulic Control Stand Repair & Upgrade
- LMF/AOD/Degasser/Ladle Stations Repairs: Lance Repairs, Carriage Preventative Maintenance & Repairs
- Reheat Furnace Repairs: Burner Repairs/Reconditioning, Entry/Exit Door Maintenance
- Material Handling Repairs: Conveyor, Table Roller, Shaft, Bearing, Mandrel/Coiler Repairs
- Rolling Mill Repairs: Guide, Roll, Pinch Roll
Additional Repair Services:
- Cast House Equipment Repairs
- Pneumatic Conveyance & Conveyor Repairs
- Control Stand & Boost Chamber Repairs
By partnering with Berry Metal, you benefit from minimized downtime, enhanced productivity, and a reduction in the costs associated with equipment failure. We focus on maximizing the efficiency of your steel making operations, which in turn helps lower operating costs and improve your product quality.