Berry Metal Company recently provided critical onsite commissioning services at a steelmaking facility in the southern United States, supporting the launch of a newly installed Electric Arc Furnace (EAF). Within 24 hours of notice, our engineering team was deployed to the site—demonstrating our dedication to rapid response, operational readiness, and steel industry expertise.
Fast Deployment for Electric Arc Furnace Commissioning
Commissioning an EAF is a complex process, especially when facing aggressive start-up timelines. Berry Metal’s role focused on the troubleshooting and optimization of ladle preheaters, a key element in ensuring thermal efficiency and process stability during steel production. Our engineers were tasked with verifying and activating the facility’s ladle pre-heating systems ahead of the first heat. We provided daily onsite technical support, working alongside plant personnel to keep commissioning efforts on track.
Troubleshooting and Optimizing Ladle Preheaters
During commissioning, Berry Metal’s experts addressed several challenges across the system’s ladle preheaters. Our engineers successfully commissioned 7 units, delivering quick solutions to a range of start-up issues, including:
- Electrical drawing inconsistencies
- Wiring errors and misconfigurations
- Burner control system and flame sensor malfunctions
- Hydraulic system performance issues
- Valve train tuning for optimal gas pressure and flow
Our team performed precision calibration of burner and flame systems, ensuring proper ignition and consistent flame quality, which is critical for the preheaters’ role in steel ladle preparation.
Engineering Support & Operator Training for Long-Term Value
In addition to technical execution, Berry Metal engineers provided hands-on training and operational guidance to the facility’s team, helping them understand preheater function, system maintenance, and safe operation. This knowledge transfer added long-term value, empowering plant personnel to confidently manage the system post-commissioning.
Supporting Steelmakers with Proven Technical Expertise
Berry Metal Company’s success on this project reflects our ability to provide reliable, expert support for steel plant start-ups. From Electric Arc Furnace systems to ladle preheating equipment, we combine engineering knowledge with industry-leading responsiveness.
Whether you’re commissioning new furnace technology, upgrading existing systems, or troubleshooting critical equipment, Berry Metal is your trusted partner in steel plant optimization and commissioning services. Explore what our engineering team can do.